Track: Production Planning and Control
Abstract
Total Productive Maintenance (TPM) has been examined in a number of studies as a tool in downtime reduction. The basic goal of TPM is to keep all equipment in top working conditions at all times in order to reduce or even eliminate delays during manufacturing processes.
In this study, Autonomous Maintenance, that is, utilizing the resources of operational personnel as a key component of TPM, is examined. Observations and data that are derived from two production lines in regard to maintenance issues are analyzed in the context of Autonomous Maintenance.
Data analysis using Microsoft Excel and Minitab was conducted and then the differences were noted and plotted on charts. The study was conducted over a period of one year , and by comparing shift reports for the operation lines to ascertain the reasons for stoppages during their runs, it was possible to determine the efficiency of Autonomous Maintenance as a reliable tool in TPM.