Efficiency and accuracy at the production lines enables a better quality and utilization of the available resources. An online data capture and shop floor monitoring system are important in improving production performance.
A production monitoring system for real-time Shop Floor Data Capturing system will help to measure productivity and respond quickly to floor requirements. The business can compete better on the basis of time, cost and quality.
The production line data capture system, Datamatic, tracks and captures production data, compare it with target rates, validating correct components (part types, quantities, lots) when starting production, quantities completed, ensuring operator certification for specific machines/operations. Supervisors can monitor attendance, operation status, labor and machine utilization identify and solve problems, measure Machine Efficiencies, Labor Performance during working time, Downtime Analysis, Part Analysis, hence improving labor efficiency and machine utilization, and “keep score” with a variety of real-time reports and production metrics. i.e. deal with operational issues as the occur, hence response to things as they occur. This system can provide the Quality management measurement using Six Sigma concept.
Datamatic provide text messaging systems that allows sending automatically messages, to a specific stage about a problem or specific worker about achievement done or his efficiency. This will create motivation for achieving higher output.