Turbodrills are axial hydraulic turbines which are used in drilling hydrocarbons in extreme
conditions, possessing advantages over other drilling techniques with their high speed of
rotation, and higher operating torques.
In The present work, a numerical simulation of a Newtonian Drilling Mud flow was carried
out through one stage of this turbine that has a stator and a rotor. The steady state mixing
plane model was used for the simulations to take the rotation of the rotor into account besides
the spatially averaged property fluxes of the flow. The turbulence K-ε model was used to
consider the turbulence effects.
Key performance parameters are calculated as a function of rotation speed and they are
validated against the experimental data of the same model geometry in real operating
conditions, a good agreement have been found between manufacturer power and torque data,
and our simulation results for the same variables.
Various flow fields are presented such as velocity and pressure, which had a great influence
on the performance of the studied turbine. This will lead to choose the best parameters
configuration of an optimal field operation.