5th South American Industrial Engineering and Operations Management Conference

Improving Manufacturing Layout: A Bolivian Food Company's Experience with Factory Physics and Simulation

BORIS HERBAS TORRICO & Oscar Lujan Sainz
Publisher: IEOM Society International
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Abstract

Productivity is essential for organizational success, yet manufacturing systems often struggle to optimize resource utilization. This challenge is amplified in countries like Bolivia, where resource and technological limitations create additional barriers. This study addresses this issue by examining how a Bolivian food company leveraged Factory Physics methodology and simulation software to enhance its manufacturing layout and performance. The company pursued three goals: machine redistribution, reduced transport operations, and increased production capacity. Results from the redesign were compelling, including reduced operator travel distance, optimized machine footprint, decreased work-in-progress, shortened cycle times, and a significant boost in production rates. This study offers valuable evidence that Factory Physics and simulation tools can be powerful assets for companies seeking to overcome productivity challenges, particularly in resource-constrained environments.

Published in: 5th South American Industrial Engineering and Operations Management Conference, Bogota, Colombia

Publisher: IEOM Society International
Date of Conference: May 7-9, 2024

ISBN: 979-8-3507-1735-8
ISSN/E-ISSN: 2169-8767